ARTICLE OCTOBER 2002

VERTICAL AND HORIZONTAL COLLABORATION IS ESSENTIAL IN VEHICLE ELECTRONICS

New electronic components and architectures are essential building blocks for the global automotive industry. Today's vehicles demand high levels of quality, safety, reliability and durability combined with low environmental impact. At the same time, car users want higher levels of comfort, more real-time information to make their journeys easier and all levels of in-vehicle entertainment not imagined even a decade ago.

Electronics, information technology and communications have become major elements of vehicles - both as original equipment and as add-on systems. The European Council for Automotive R&D (EUCAR) sees a need for electronics and communications systems to be integrated as quickly as possible, providing driver assistance, enhanced safety for road users, infrastructure support for incident and efficiency management, and for on-board services and driver information systems.

A major challenge is the different development cycles of the areas involved. Infrastructure changes can take 30 to 50 years, the lifetime of a car can be from 10 to 15 years and the design cycle of new vehicle models is 3 to 5 years. This all contrasts markedly with the typical 18-month development cycle of the electronics industry. Therefore developing suitable automotive systems cannot be done in isolation - it depends on close cross industry, vertical collaboration.

Standardisation is particularly important to make the most of the synergy between in-vehicle electronic systems, computerisation and telematics. Designing products to common standards enables automotive manufacturers and their electronics systems suppliers to ensure that existing models can be upgraded at any time. A common bus standard is imperative, for example, to help carmakers avoid technology obsolescence.

Two standards have already been developed in this area:

  1. MOST (media-oriented systems transport) offers a high-speed synchronous multimedia network able to handle up to 64 devices. This European fibre optics system is intended to provide low cost audio and video data transfer at up to 400 Mb/s. It is already being used in latest high-tech cars.
  2. IDB (intelligent transportation system data bus) 1394 is a US standard offering a high bandwidth communications bus that has already been developed for automotive use.

The Automotive Multimedia Interface Collaboration (AMI-C) is considering both systems. AMI-C is a global organisation representing the majority of the world's vehicle manufacturers.

AMI-C is developing and standardising a common automotive multimedia and telematics interface for vehicle communication networks. Its principal goals are to:

  • Provide standardised interfaces to enable car drivers to use a wide variety of media, computing and communications devices - from navigation systems and hands-free mobile phones, through advanced human/machine interface systems, including voice recognition and synthesis, to dedicated short range communications (DSRC) systems for vehicle to infrastructure communications and car systems such as airbags, door locks and diagnostics input/output;
  • Increase choice and reduce obsolescence of vehicle electronic systems;
  • Cut the overall cost of vehicle information and entertainment equipment by increasing effective market size and shortening development time - the automotive industry is composed effectively of many small markets as each vehicle platform often contains a variety of custom-developed components and a typical platform is only around 50,000 units; and
  • Offer open standards and specifications for information interfaces within the vehicle and between the vehicle and the outside world.

Earlier this year, AMI-C established a joint task force with MOST Cooperation in Karlsruhe, Germany to begin harmonising their respective specifications. The objective is to ensure that the AMI-C architecture framework can use the MOST high-speed network, and to co-operate on developing priorities and plans for the future. The organisations have many members in common, developing production vehicles that use MOST networks. AMI-C is also proposing enhancements to the IDB 1394 physical specification.

MEDEA+ partners are already involved in many of these standardisation processes. And the MEDEA+ A404 Silicon Systems for Automotive Electronics (SSAE) project is leading the way in designing new architectures and generic chipsets to support electronic/telematics applications in cars. The objective is to define suitable architecture in line with AMI-C specifications as well as designing and evaluating system-level components and specific connecting devices.

The basis of the approach is the use of fault-tolerant buses to link and control a variety of central units and multi-function modules that will acquire, transfer and store data. A new electrical and electronic vehicle architecture links intelligent switching units for body and comfort functions, a telematics box, a multimedia box, other electronic control units and peripheral electro-mechanical (mechatronic) modules.

Other goals of the SSAE project include the design of reliable and cost-effective silicon components and specific connecting devices that will perform as part of such architecture. Relevant software protocols are being developed in the ITEA Embedded Electronic Architecture (EAST-EEA) project, which started at the beginning of 2001 and is due to end in 2003.

A major concern is the cost of implementing such new architecture. The SSAE project is concentrating on the development of multi-function chip modules that can easily be mass-produced for a number of car models. The 12 partners in horizontal and/or vertical competition include carmakers, equipment suppliers, and chip manufacturers. This group offers a broad expertise in car manufacture, electronics and telematics equipment supply, semiconductor production and service provision.

But MEDEA+ support to the automotive area also includes the development of underlying component technologies:

  • The MEDEA+ T124 High Operating Temperature systems on Chip, Assembly and Reliability (HOTCAR) project is intended to meet the increasing demand for electronics able to withstand harsh operating environments. The demand by the automotive industry for complete subassemblies ready to mount in a vehicle means that all the electronic control devices will have to be mounted directly in units such as engine and transmission units, where they will be subjected to long-term extremes of temperature, vibration and humidity. Standardisation is crucial for controlling the cost of such specific but relatively low volume electronic devices and therefore forms an integral part of the project.
  • MEDEA+ is also supporting a consortium in charge of elaborating future-oriented solutions on semiconductor processes for a 42V battery supply in automotive applications (MEDEA+ T122, SC for 42V Automotive).
  • Eagerly expected are results of MEDEA+ T102 Application Specific Design for ESD and Substrate Effects (ASDESE) project as well. Decreasing feature sizes, growing complexity and higher operating frequencies of successive integrated circuit generations, electrostatic discharge (ESD) and feedback via substrate coupling are becoming more and more problematic. Within the scope of this project, methods for improved design reliability and design efficiency of ASICs as well as their protection against ESD and undesirable substrate effects are analysed in detail.
  • Other projects in electronic design system automation are strengthening design efficiency in automotive and other applications as well:

      - The MEDEA+ A508 Specification and algorithm/architecture-co-design for highly complex applications in automotive and communication (SPEAC) project is aiming at building a new generation of system level front-end, above the design flows currently used in the industry.
      - The MEDEA+ A509 Microelectronic EMC System Design for high density Interconnect and high frequency Environment (MESDIE) project is developing EMC protection devices and an optimised interconnect system to achieve a higher performance at chip and high-density packaging level, and
      - The MEDEA+ A510 Analog enhancements for a system-to-silicon automated design (ANASTASIA+) project is developing seamless top-down design methods for integrated analogue and mixed-signal (A/MS) systems and to achieve a high level of automation/reuse in the A/MS design process.